Controls Engineer Job at Synergy Staffing, Pittsburgh, PA

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  • Synergy Staffing
  • Pittsburgh, PA

Job Description

Job Title: Controls Engineer

Department: Engineering / Automation

Reports To: Engineering Manager / Controls Engineering Lead

Job Type: Full-Time

Job Summary:

We are seeking a skilled and motivated Controls Engineer with strong experience in Rockwell Automation control systems and electro-mechanical systems . The ideal candidate will be responsible for designing, developing, programming, and maintaining industrial control systems for manufacturing and automation equipment. This position requires a hands-on engineer who can work cross-functionally with mechanical, electrical, and production teams to implement and support automated solutions.

Key Responsibilities:

  • Design, develop, and implement PLC-based control systems (primarily Rockwell / Allen-Bradley).
  • Program and troubleshoot Rockwell Automation platforms including ControlLogix, CompactLogix, RSLogix 5000, FactoryTalk View SE/ME , and PanelView HMIs .
  • Integrate and maintain electro-mechanical systems including motors, drives, sensors, actuators, and robotics.
  • Develop system schematics, wiring diagrams, and panel layouts using AutoCAD Electrical or similar CAD software.
  • Perform on-site startup, commissioning, and debugging of control systems.
  • Collaborate with cross-disciplinary engineering teams to design and implement control strategies for new and existing equipment.
  • Ensure compliance with safety standards (e.g., NFPA 70E, UL, CE, OSHA) in all control system designs.
  • Maintain and update control documentation, code backups, and version control.
  • Provide ongoing support and troubleshooting of production equipment to minimize downtime.
  • Participate in continuous improvement initiatives and recommend upgrades or improvements to automation systems.

Qualifications:

Required:

  • Bachelor’s Degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field.
  • 3+ years of experience in control system design and integration, specifically with Rockwell Automation/Allen-Bradley platforms.
  • Strong understanding of electro-mechanical systems, including motion control and industrial networking (EtherNet/IP, DeviceNet, etc.).
  • Proficient with HMI/SCADA development and PLC ladder/structured text programming.
  • Experience with electrical schematics and panel layout design.

Preferred:

  • Experience with robotics (Fanuc, ABB, etc.), vision systems, or other advanced automation technologies.
  • Knowledge of industrial communication protocols and control panel design standards.
  • Familiarity with MES systems or industrial data collection systems.

Skills & Competencies:

  • Strong problem-solving and troubleshooting skills.
  • Ability to manage multiple projects simultaneously and meet deadlines.
  • Excellent written and verbal communication skills.
  • Self-motivated and able to work independently or as part of a team.
  • Willingness to travel occasionally for equipment installation, support, or commissioning.

Compensation and Benefits:

  • Competitive salary based on experience
  • Health, dental, and vision insurance
  • 401(k) with company match
  • Paid vacation and holidays
  • Professional development and training opportunities

Job Tags

Full time,

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